Once your design has been decided or templates taken from site, a melamine form is constructed and sealed. Any cutouts,sinks etc. added
The form is meticulously cleaned. A ‘face’ coat is mixed and sprayed to achieve our surface . A ‘backer’ coat, containing the AR glass fibers is mixed and applied in thin layers. Compacted using GFRC rollers after each layer
Once covered and allowed to cure, the piece is then ground with a metal abrasive wheel to remove excess concrete before demoulding. All melamine is stripped and the piece is ready for processing.